Case Study

Cable Reel Palletizer

Robotic arm stacks cable reels on pallets in a warehouse palletizing cell
Company
Windy City Wire
Location
Illinois, USA
Date
Aug 2015
Website
smartwire.com
Categories
Integrations Services

Overview

Manually palletizing Reels full of cable is extremely labor intensive and can be a safety risk to employees as some weigh over 100 lbs.  Windy City Wire and RSI worked together to develop an automated robotic palletizing cell that could respond to 4 lane conveyors with mixed reel sizes and stack them on the appropriate pallet. Windy City Wire® has been leading the way in low-voltage wire innovations since 1994.

Solution

Hardware Selection

RSI assisted with the selection of the industrial robots required for the application payload and reach. RSI designed Custom end of arm tooling to handle the reels as well as pickup cardboard sheets for placement between pallet layers.

Software Development

RSI developed an intuitive user interface; enabling operators to setup a recipe for the different cable runs and automate the process of manually stacking heavy reels of cable onto pallets.

Testimonial

“Overall, it has been a good experience. From the upfront initial visits to the presentation to the final delivery, installation, and implementation into manufacturing, it has been a positive experience.”
- Windy City Wire

Additional Information

To see what Windy City Wire had to say about RSI read the application’s brochure by clicking here.

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