SOFTWARE ADD-ON

RapidAnalytics

A web based portal to analyze machine performance and throughput so an OEM’s support team and management are able to collect data from machines shipped worldwide.


(Simulation – Actual software may vary – Coming 2022)

User Interface

Intuitive data analytics UI for your controller.

Home

Get a Summary of machine status

The home dashboard gives you a summary of all your machines. More useful data will soon be added to the screen.

Map

Your machines at your fingertips

Get an overview of the machines that are running, idle, need service soon, or faulted. Zoom into the map to get detailed information from each machine.

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Record

Plots to monitor machine performance

Select custom date range to review axis current and performance

  • Add multiple axes to a plot
  • Red dot indicates machine fault occurance
Statistics

Summary of all customers

  • Add multiple axes to a plot
  • Red dot indicates machine fault occurance
  • Parts processed per machine
  • The average process time
  • Days without fault
  • Current State of machine
  • Reason for the last fault
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Live View

Connect webcam to machine

Tech support team and end customer can view a machine to ensure all is running fine.

Mobile

Monitor using Android or iPhone

Access all the data on your cellphone. Get notifications if a machine down situation occurs.

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Value Proposition

RapidAnalytics collects essential data and relays in a presentable manner to bring value to both the management and the engineering team. Here are some benefits.

Management

Engineer

Machine Usage

You can track how many parts are processed and how long a machine has been running using custom defined dates. The machine usage data also allows you to price the machine accordingly.

Minimize Machine Downtime

Track when a machine is down and determine the root cause for fault or warning. View history in dashboard to determine why repeated faults occur on a specific machine.

Customer Satisfaction

Minimizing machine downtime results in repeat sales. Sharing the data with customer quantitatively validates reliability.

Preventative Maintenance

A custom motion routine after homing will track current usage on all axes to determine degradation so you can schedule a service call before the machine faults.

Innovation

Learning about various feature usages in software allows you to decide which features should be developed or improved. Analytics is the future so be a leader in your industry.

Improve Your Machine

Learning why the machine fails will enable software engineers to improve the software or hardware.

Implementation

RapidAnalytics allows access to common controller information.

Machine Serial Number

Added in the beginning of code.

Customer Name

Added in the beginning of code.

Axis Name(s)

Added in the beginning of code.

Machine Error(s)

Added when a machine faults.

Machine Warning(s)

Added when a EtherCAT node sends warning message. Ex: Motor Overheating.

Monitor Motor(s) Current

To monitor during a custom move that spans the machine length. To monitor after a homing routine has been completed.

Monitor Motor(s) Position Error

To monitor during a custom move that spans the machine length. To monitor after a homing routine has been completed.

Axis Maintenance Alert

To monitor and compare with previous data during a custom move that spans the machine length. To monitor after a homing routine has been completed.

Part Process Complete

After a part has been processed.

Machine Uptime

Determines how long a machine has been running.

Anything custom that OEMs want to monitor in the software

Customer Specific.

Recommended Hardware

Your selection of Industrial PC for your machine. Use an iPC-SIM is a machine is not connected to the internet.

iPC300

iPC 300

OS: Windows 10 32/64 bit

Core Support: Intel® i5-6500TE or i7-6700TE

Chipset: Intel® 100 Series

Display Support: 1 x DVI-D, and 1x HDMI for dual independent display

LAN Ports: 2 x Intel® GbE LAN ports; support WoL, teaming and PXE

USB Support: 4 x USB 3.0, 2 x USB 2.0, 1x PS2, 1 x RS232, 1x RS232/422/485

Power Support: +24VDC input & ATX power mode.

iPC-SIM

iPC 200

Sierra Wireless AirPrime supports the latest 4G and 3G networks in North America, Europe, and Asia.

In North America, RSI has partnered with Verizon and AT&T to provide cost effective plans starting at $14/machine/month.

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